Ukusetshenziswa Kwemigqa Yokukhiqiza Amapayipi Ahlanganisiwe Ngokucophelela Okuphezulu Ekukhiqizweni Kwezingxenye Zezimoto

Njengoba kunezindlela zokuthuthukiswa kokulula, ukuphepha okuphezulu, kanye nokuphila isikhathi eside ezimotweni, kuma-driveshaft, ensimbini yohlaka, kanye namapayipi okuncibilikisa ukushaqeka, njengezingxenye ezibalulekile zesakhiwo nokusebenza, zibhekene nezidingo eziqinile kakhulu zokunemba kobukhulu, ukuzungeza, ukunemba, amandla okushisela, kanye nekhwalithi yobuso. Imigqa yokukhiqiza amapayipi ashisiwe ngokunemba okuphezulu, ngobuchwepheshe bawo obuyinhloko bokuthii-roller-sharukucubungula nge-e, ukulungiswa okusheshayo okwenziwa ngomshini, kanye nokushisela okulawulwa amazinga okushisa, kufanelana kahle nezindinganiso eziphakeme zemboni yezimoto, okuba yisisombululo esiyinhloko sokukhiqizwa kwamapayipi ezingxenye zezimoto.

I. Izidingo Zokushuba Okunembe Kakhulu Kwezingxenye Zezimoto Eziyinhloko

Ama-driveshaft ezimoto adinga amandla aphezulu kakhulu okugoba, ukusebenza kahle kwebhalansi eguquguqukayo, kanye nokuphila kokukhathala. Ngisho nokuphambuka okuncane kububanzi bangaphandle, ukujiya, kanye nobukhulu bodonga kungaholela ngqo ekudlidlizeni kokusebenza, umsindo ongavamile, kanye nokwehluleka.

Insimbi yohlaka lwezimoto, njengengxenye ebalulekile yokuvikela ukuthwala umthwalo wemoto kanye nokushayisana, idinga izingxenye eziqinile, amandla aphezulu okushisela, kanye nezakhiwo ezifanayo zemishini ukuqinisekisa ukuqina kwemoto kanye nokuphepha kokushayisana.

Ipayipi lokufutha umfutho linezidingo eziphakeme kakhulu zokunemba kwembobo yangaphakathi, ukushelela kodonga lwangaphakathi, kanye nokuthembeka kokuvala, okunquma ngqo ukusebenza kokufiphaza kanye nokuphila kwenkonzo.

Izidingo ezijwayelekile zemishini yokukhiqiza amapayipi ahlanganisiwe yalezi zinhlobo zezingxenye yilezi:

Ukulawula ukubekezelelana kobubanzi bangaphandle ngaphakathi kuka-±0.05mm–±0.1mm;

Ukufana kobukhulu bodonga ≤±0.05mm;

Iphutha lokuzungeza ≤0.5‰;

Ukuqondakala ≤0.3mm/m;

Amandla okushisela ≥ 98% wezinto eziyisisekelo;

Ubulukhuni bomphezulu Ra 0.8–1.6μm.

Izinqubo zokukhiqiza amapayipi ahlanganisiwe zendabuko ziyazabalaza ukugcina ukuzinza nokungaguquguquki ekukhiqizweni ngobuningi, kuyilapho imigqa yokukhiqiza amapayipi ahlanganisiwe ngokunemba okuphezulu ifinyelela ukuhambisana okuzinzile ngesisombululo sobuchwepheshe esihlelekile.

II. I-ZTZGYabelana nge-RollerInqubo + Ukulungiswa Komshini: Ukukhiqizwa Okuphumelelayo Kakhulu, Okuzinzile, Nokuguquguquka.

Imishini yokwenza amapayipi yendabuko idinga ukushintshwa kwesethi yonke yemishini.i-rollerukushintsha imininingwane, okuholela ezikhathini ezinde zokulungisa amaphutha, amaphutha amakhulu abantu, kanye nokungaguquguquki kokunemba. Isizukulwane esisha semigqa yokukhiqiza amapayipi ashiselwe ngokunemba okuphezulu sisebenzisa i-non-i-roller-inqubo yokushintsha kanye nohlelo lokulungisa olusebenzisa imishini ye-CNC, okuvumela ukushintsha okusheshayo kwemininingwane ngaphandle kwesidingo sokushintsha ama-roller.

Ngesakhiwo esiklanyelwe ngokukhethekile, ukubeka okuqondile okulawulwa yi-servo, kanye nokusethwa kwangaphambili kwamapharamitha edijithali, umugqa wokukhiqiza ungaqedela ukuguqulwa kwemininingwane kungakapheli imizuzu engama-30-60, uqinisekise ukwakheka okuzinzile. Lo mshini wokukhiqiza amapayipi ahlanganisiwe aguquguqukayo kakhulu ufanelana kahle nesidingo semboni yezimoto sokukhiqiza okuhlukahlukene, okuncane, nokuqhubekayo.

III. Ukushisela Okulawulwa Izinga Lokushisa: Ukushisela Okuqinile, Ukusebenza Kahle Kakhulu, kanye Nokuzinza Okuhle Kakhulu.

Umshini wokushisela we-solid-state high-frequency uwumshini wokushisela oyinhloko womshini wokukhiqiza amapayipi ashiselwe ngokunemba okuphezulu.

I-pyrometer enombala onembile kakhulu kanye nesistimu yayo yokulawula ukukhiqizwa kwamapayipi ahlanganisiwe kagesi kufeza ukubopha kwensimbi ezingeni lama-molecule emaphethelweni omugqa ngokushisa okusheshayo, okuphakathi. Kulula ukukala izinga lokushisa, inamandla aqinile okulwa nokuphazamiseka, futhi ivumela ukuqapha nokulungisa izinga lokushisa langempela ngesikrini esibonakalayo. I-weld iqinile, ibushelelezi, futhi inokukhanya okuncane. Amandla e-weld angafinyelela ngaphezu kuka-98% wezinto eziyisisekelo, ahlangabezane ngokugcwele nezidingo zamandla esakhiwo se-drive shafts kanye nensimbi ye-beam main.

Ukuphuma okuzinzile, okungenakushintshashintsha kuqinisekisa ukuvalwa kanye nokumelana nokukhathala kwamapayipi asetshenziswa kuma-shock absorbers.

Ngesikhathi esifanayo, ukusetshenziswa kwamandla kuncishiswa cishe ngo-35%, okuholela ekusebenzeni okuzinzile komugqa wokukhiqiza amapayipi ahlanganisiwe futhi kuvumela ukukhiqizwa okuqhubekayo okusheshayo.

Ngokuphikisana nokufakwa kukagesi, ubuhlakani, kanye nokuthuthukiswa kwezimoto okusezingeni eliphezulu, imigqa yokukhiqiza amapayipi ashiselwe ngokunemba okuphezulu, esekelwa yizinqubo ezingashintshi isikhunta, ukulungiswa komshini, kanye nokushiswa kwemvamisa ephezulu okulawulwa izinga lokushisa, kuhlinzeka ngezixazululo zokukhiqiza ezizinzile, ezisebenzayo, nezingabizi kakhulu zemishayo yokushayela yezimoto, insimbi yensimbi, kanye namapayipi akhipha ukushaqeka, okuhlangabezana ngokugcwele nezindinganiso eziqinile zemboni yezimoto.