Ukukhiqizwa okuphumelelayo kwamapayipi e-Electric Resistance Welded (ERW) asezingeni eliphezulu kuncike kakhulu ekuhlanganisweni okungenamthungo kwezingxenye ezibalulekile ezahlukahlukene ngaphakathi kwe-ERW tube mill.
I-ERWumshini wokugaya amashubhuiyithuluzi eliyinkimbinkimbi elenzelwe ukuguqula amakhoyili ensimbi abe amapayipi aqediwe. Isigaba ngasinye senqubo, kusukela ekulungiseleleni amakhoyili kuya ekusikeni amapayipi, sibalulekile ekuqinisekiseni ubukhulu obuqondile, ubuqotho besakhiwo, kanye nokukhiqizwa okuphumelelayo. Lesi sihloko sizohlola izingxenye eziyinhloko ze-ERWumshini wokugaya amashubhufuthi baqokomise izindima zabo ezibalulekile enqubweni yokukhiqiza amapayipi.
Uhambo luqala nge-uncoiler, enesibopho sokukhulula kahle nangokuphephile ikhoyili yensimbi. I-uncoiler eklanywe kahle iqinisekisa ukugeleza okuqhubekayo nokungaguquguquki kwezinto ngaphakathiUmshini wokugaya ishubhu we-ERW, ukuvimbela ukuminyana nokuphazamiseka ekukhiqizeni. Lesi yisiqalo sohambo lokukhiqiza amapayipi, futhi ukuzinza kwawo kuthinta yonke inqubo engezansi.
Okulandelayo, ingxenye yokwakha yeUmshini wokugaya ishubhu we-ERWyilapho umugqa wensimbi oyisicaba uhlelwa khona kancane kancane ube yisimo se-tubular. Lesi sigaba esibalulekile sisebenzisa uchungechunge lwama-roller ukuze agobe futhi agobe kancane kancane umugqa, okudala isimo esiyindilinga esifiselekayo esidingekayo ngaphambi kwenqubo yokushisela. Ukulungiswa kwe-roller okunembile kanye nokulungiswa kubaluleke kakhulu kulesi sigaba ukuze kufezwe amaphrofayili amapayipi ahambisanayo nanembile.
Inqubo yokwakheka kuUmshini wokugaya ishubhu we-ERWIthonya kakhulu ikhwalithi yokugcina yepayipi. Ngemva kwenqubo yokwakha, ingxenye yokushisela yilapho imiphetho yomcu wensimbi owenziwe ihlanganiswa khona.
I-ERW tube mill isebenzisa ukushisela okunamandla kagesi okumelana nemvamisa ephezulu, okudala umthungo oqinile nohlala isikhathi eside. Ukunemba nokulawula inqubo yokushisela kubalulekile ukuqinisekisa ubuqotho besakhiwo sepayipi. Lesi sinyathelo siqinisekisa ukubopha okuhlala njalo phakathi kwemiphetho emibili yestrip yensimbi.
Ngemva kokushisela, ingxenye yosayizi yeUmshini wokugaya ishubhu we-ERWilungisa ubukhulu bepayipi. Uchungechunge lwama-roller lulungisa kahle ipayipi libe ububanzi bayo bokugcina obufunekayo kanye nokuzungeza.
Isigaba sosayizi sibalulekile ekufinyeleleni ukubekezelelana okuqinile nokuqinisekisa ukuthi ipayipi lihlangabezana nezindinganiso zemboni. Lesi sigaba sibalulekile ekulinganisweni kokugcina okunembile. Isigaba sokuqondisa se-tube mill sisusa noma yikuphi ukugoba okusele noma ama-curve avela epayipini elihlanganisiwe.
Kuqinisekisa ukuthi umkhiqizo oqediwe uqondile ngokuphelele, okubalulekile ekuphathweni, ekugcinweni nasekusetshenzisweni okulandelayo. Lesi sigaba sisebenzisa ama-roller noma ezinye izindlela ukususa noma yikuphi ukuphambuka emgqeni oqondile, okudala ipayipi elifanele lezinqubo ezengeziwe.
Okokugcina, i-cut-off saw iyisici sokugcina se-ERW tube mill, esisika ipayipi eliqhubekayo libe ubude obucacisiwe. I-cut-off saw kumele ibe nembambo futhi isebenze kahle ukuze ifinyelele ubude obufanayo ngenkathi inciphisa imfucuza yezinto ezibonakalayo. Le nqubo yokusika iletha amapayipi okugcina aqediwe, alungele ukuthunyelwa.
Ingxenye ngayinye ngaphakathi kwe-ERW tube mill idlala indima ebalulekile ekukhiqizweni kwamapayipi ahlanganisiwe ngendlela ephumelelayo nenembile. Kusukela ekuqalisweni kokuqala kuya ekusikeni kokugcina, isigaba ngasinye sibalulekile ekufinyeleleni amapayipi asezingeni eliphezulu, anembayo ngobukhulu.
Ukuqonda lezi zingxenye nokuthi zisebenza kanjani kubalulekile ekwenzeni ngcono ukukhiqizwa kwamapayipi nokugcina ukusebenza kahle kwe-ERW tube mill.
Uma ukhetha umshini wokugaya ipayipi i-ERW, ukucabangisisa ngokucophelela ukwakheka kanye nokusebenza kwengxenye ngayinye kubalulekile ekuqinisekiseni ukusebenza kwesikhathi eside kanye nempumelelo.
Isikhathi sokuthunyelwe: Juni-28-2024








