I-ZTZG Intelligent Flexible Production Line – XZTF Round-to-Square Shared Roller Pipe Mill

Ehlobo lika-2018, ikhasimende lafika ehhovisi lethu. Usitshele ukuthi ufuna ukuthi imikhiqizo yakhe ithunyelwe emazweni e-EU, kanti i-EU inemikhawulo eqinile kumashubhu ayisikwele nama-rectangular akhiqizwa inqubo yokwakheka okuqondile. ngakho-ke kufanele athathe inqubo "yokwenza i-round-to-square forming" yokukhiqiza amapayipi. Nokho, wayekhathazwe kakhulu udaba olulodwa—ngenxa yomkhawulo wokusetshenziswa kwe-roller, amarola endaweni yokusebenzela ayenqwabelene njengentaba.

Njengomkhiqizi ochwepheshe embonini yokwenza amapayipi, asilokothi sithi cha ekhasimendeni elidinga usizo. Kodwa ubunzima buwukuthi, sifinyelela kanjani ekusetshenzisweni kwe-roller ngokwakhiwa kwe-'round-to-square'? Lokhu akuzange kwenziwe yinoma yimuphi omunye umkhiqizi ngaphambili! Inqubo yendabuko 'yokujikeleza-kuya-yisikwele' idinga isethi yerola engu-1 ekucacisweni kwepayipi ngakunye, ngisho nangendlela yethu yokubumba eguquguqukayo ye-ZTF, okungcono kakhulu esingakwenza ukwabelana nokusebenzisa ama-roller angama-60%, ukuze sifinyelele i-share-roller yomugqa ogcwele kungase kubonakale kungenakwenzeka ngathi ukukunqoba.

Ngemva kwezinyanga zokuklama nokubuyekeza, ekugcineni sanquma ukuhlanganisa umqondo wokwakheka okuguquguqukayo kanye ne-Turk-head, futhi sawuphendula umklamo wokuqala wesibonelo we-'round-to-square shared roller'. Ekwakhiweni kwethu, ifreyimu imile uma kuqhathaniswa nerola futhi ingashelela eduze kwe-shaft ukuze ibone ukuvulwa nokuvalwa kwerola eklanywe ngokukhethekile, ukuze kuzuzwe umgomo werola eyabiwe. Kususe isikhathi sokuphumula sokushintsha i-roller futhi kwakhuphula kakhulu ukusebenza kahle kokukhiqiza, kwanciphisa ukutshalwa kwezimali kwama-roller kanye nomsebenzi waphansi, futhi kwasiza ukwehlisa izinga labasebenzi. Abasebenzi akusadingeki ukuthi bakhuphuke baye phansi noma bazihlukanise ngesandla i-roller ne-shaft. Wonke umsebenzi wenziwa ngama-AC motors ashayelwa igiya lezikelemu namasondo ezikelemu.
Ngokusekelwa kwezakhiwo zemishini ezithuthukisiwe, isinyathelo esilandelayo ukwenza uguquko olukhaliphile. Ngokusekelwe ekuhlanganisweni komshini, ukulawulwa kwe-elekthronikhi, nezinhlelo zesizindalwazi samafu, singagcina izindawo zamarola esicacisweni ngasinye ngama-servo motors. Khona-ke ikhompyutha ye-Intelligent ilungisa ngokuzenzakalelayo i-roller endaweni efanele, igweme kakhulu ithonya lezici zomuntu futhi ithuthukise ukuphepha kokulawula.

Ithemba lale nqubo entsha lithembisa kakhulu. Abantu abaningi bajwayelene nenqubo "yokwenza isikwele esiqondile", enenzuzo enkulu 'yesethi engu-1 yerola ukukhiqiza yonke imininingwane'. Kodwa-ke, ngaphandle kobuhle, ububi bayo buya ngokuya bubonakala kakhulu ngezidingo zemakethe eziqinile, njenge-engeli engu-R ezacile futhi engalingani yangaphakathi, i-crack ngesikhathi kwakhiwa insimbi yezinga eliphezulu, kanye nemfuneko yayo yokushintsha isethi eyengeziwe ye-shaft ukuze ikhiqize ipayipi eliyindilinga. Inqubo ye-ZTZG 'yokwakhiwa kwerola eyabiwayo eyabiwe' ye-ZTZG, noma i-XZTF, yakhelwe phezu kwesisekelo esinengqondo sokuzungeza kuya-kusikwele, ngakho-ke idinga kuphela ukubona ukusetshenziswa kwe-roller kwesigaba se-fin-pass kanye nesigaba sokulinganisa ukuze kunqotshwe konke ukushiyeka "kokwakhiwa kwesikwele esiqondile" kuyilapho ithola 'isethi engu-1 yerola ukuze ikhiqize yonke into eyisikwele futhi ekwazi ukukhiqiza kabusha.

I-ZTZG ibilokhu ithuthuka njalo ekuhlangabezaneni nezidingo zamakhasimende kanye nokuqanjwa kabusha kwezobuchwepheshe kanye nenqubekelaphambili. Sithemba ukuthi abantu abaningi abanokuqonda bazobambana nathi ngezandla ukukhombisa umbono omuhle wokwenziwa kwamapayipi asezingeni eliphezulu kanye nemishini ekhaliphile!