Umshini Wokwenza Ishubhu we-ERW: Umhlahlandlela Wesinyathelo Ngesinyathelo Wokusebenza - Ingxenye 1: Ukuqaqa, Ukuphakamisa, kanye Nokusetha Kwasekuqaleni

Uyemukelwa esitolimendeni sokuqala se-ERW Tube Making Machine Operation Series yethu! Kulolu chungechunge, sizokuqondisa ezinyathelweni ezibalulekile zokusebenzisa nokugcina umshini wakho wokugaya ishubhu we-ERW (Electric Resistance Welding), ukuqinisekisa ukukhiqizwa okuphumelelayo nokusebenza okuhlala isikhathi eside.

Lokhu okuthunyelwe kokuqala kugxile ezinyathelweni zokuqala ezibalulekile: ukukhipha, ukuhlola, ukuphakamisa, nokwenza izinguquko ezidingekayo ukuze umshini wakho wokwenza ishubhu omusha ulungele ukusebenza. Ukulungiselela kahle kuyisihluthulelo sokufakwa okubushelelezi nokuphumelelayo.

I. Ukuqaqa kanye Nokuhlola: Ukubeka Isisekelo Sempumelelo

Ngaphambi kokuthi ucabange ngisho nokudubula isigayo sakho esisha, thatha isikhathi sokuyikhipha ngokucophelela nokuhlola. Nakhu okudingeka ukwenze:

• Amadokhumenti Okokuqala:Thola futhi ufunde kahle imanuwali yokusebenza nawo wonke amadokhumenti ahambisana nawo. Zijwayeze nezingxenye zomshini, izindlela, nezimiso zokusebenza. Lolu lwazi lubalulekile ekusebenzeni okuphephile nokusebenza kahle.
• Ukuhlola Inventory:Qhathanisa okuqukethwe kwekhreyithi ngalinye nohlu lokupakisha. Qinisekisa ngokucophelela ukuthi zonke izinto zikhona futhi azilimele. Qaphela noma yikuphi ukungqubuzana noma umonakalo kurekhodi elinemininingwane ye-uncrarating. Le mibhalo ibalulekile ekuxazululeni noma yiziphi izinkinga nomphakeli.

II. Ukuphakamisa kanye nokuma: Ukusetha Isiteji Sokunemba

Njengoba izingxenye zomshini sezihloliwe futhi zibaliwe, yisikhathi sokuzihambisa ezindaweni ezikhethiwe.

• I-Worktable Hoisting:Lapho uphakamisa amathebula okusebenza, sebenzisa amaphoyinti okuphakamisa amisiwe, ngokuvamile izimbobo ezifakwayo zamabhawodi esisekelo nhlangothi zombili.
• Isakhiwo:Bheka umdwebo wesakhiwo usuwonke (ohlinzekwe embhalweni) futhi ubeke ngokucophelela ingxenye ngayinye (ingxenye yokwakha, ingxenye yokushisela, ingxenye yokulinganisa, kanye nebhokisi lamagiya) endaweni yayo emisiwe.

III. Ukuqondanisa Okungalungile: Ukuthola Konke Endaweni Elungile

Izingxenye zisendaweni, isinyathelo esilandelayo ukwenza ukuqondanisa okumaholo. Lokhu kuhlanganisa ukulinganisa umshini kanye nokuqinisekisa ukuhlukaniswa okufanele phakathi kwezigaba ezahlukene:

• Amabhawudi esisekelo:Faka amabhawodi esisekelo emigodini ebhojwe ngaphambilini esisekelweni, uqinisekise ukuthi amabhawodi aphakathi kwezimbobo.
• Ukulinganisa:Sebenzisa amapuleti ensimbi (cishe ama-20x150x150mm) abekwe ngaphansi kwamabhawodi esisekelo namabhawodi okulungisa ekhoneni ngalinye lomshini ukuze ulungise izinga. Umshini wokulinganisa umshini ungcono nakakhulu. Umgomo uwukulinganisa cishe ingxenye ngayinye yesigayo seshubhu. Amabhawodi esisekelo akufanele athinte isisekelo sensimbi yesigayo ngokuqondile.
• Ukulungiswa kobude:Lungisa ubude (H) betable ngayinye yokusebenza (ukwakheka, ukushisela, usayizi) bufinyelele cishe ku-550mm (kubalwa njenge-Rolling Bottom Line Elevation – 350mm = 900mm – 350mm = 550mm). Ubude obungasebenziseka be-gearbox (H) kufanele bulingane no-600mm.
• Isikhala kanye nezinga:Lungisa cishe isikhala esivundlile phakathi kwamathebula okusebenza futhi uqinisekise ukuthi alingana namanye.
• Ukuqondanisa kwe-Gearbox:Xhuma i-universal joint shaft phakathi kuka-gearbox kanye ne-horizontal roll stand. Qinisekisa ukuthi ubukhulu buhambisana nomdwebo wesakhiwo jikelele kanye nokuthi shaft ehlangene yonke indawo inokunyakaza kwe-axial eyanele (akuhlanganisi). Futhi, qinisekisa ukuthi umugqa ophakathi nendawo we-gearbox ophumayo shaft uqondaniswe mpo nomugqa omaphakathi we-horizontal roll shaft. Qinisekisa ukuthi indawo ekhwezwayo yebhokisi lika-gearbox ihambisana nendawo ephakathi nendawo (ukubekezela: 2mm).
• Ukulungiselela isisekelo:Ngokwemithethonqubo yobunjiniyela bomphakathi, hlanza izimbobo zesisekelo futhi uzigcwalise ngebanga elishiwo lodaka lukasimende.

IV. Ukulungiselela Ukushuna Okuhle Nezixwayiso

Lezi zinyathelo zimelela ukusetha kokuqala futhi kufanele kuqedwe ngaphambi kokuba udaka lukasimende lulungiswe ukuze isisekelo semishini siqine. Ukuhlela kahle isikhundla kuzoba bucayi, ngakho-ke kubalulekile ukwenza lezi zinyathelo ngendlela efanele. Futhi, ngaphambi kokuba ifike kulesi sinyathelo, thatha ikhefu. Cabanga ngale mithetho elandelayo:

• Inhlanzeko Ibalulekile:Ngaphambi kokulungisa kahle, hlanza kahle zonke izingxenye zomshini ukuze ususe noma yiluphi uthuli noma imfucumfucu enqwabelene ngesikhathi sokuthutha nokuphatha. Lokhu kuzovimbela ukungcoliswa kokungqubuzana nokudluliswa kwezindawo.
• Ukuthambisa:Qinisekisa ukuthi zonke izindawo zokugcoba, amathangi kawoyela, namabhokisi egiya kugcwaliswe izinto zokugcoba ezifanele, zilungele ukuhlolwa.
• Ukuvikelwa Kothuli:Vikela izingxenye zomshini ngezimbozo zothuli phakathi nenqubo yokufaka.
• Ukuvimbela Ukugqwala:Uma umshini ungakwazi ukuhlolwa ngokushesha ngemva kokufakwa, thatha izinyathelo ezifanele zokuvimbela ukugqwala.
• Ubuqotho Besisekelo:Qinisekisa ukuthi izimbobo zebholithi yesisekelo zigcwaliswe kahle nokuthi usimende wesibili uthela amabhondi ngokuvikelekile nesisekelo sokuqala.

Izinyathelo Ezilandelayo:

Eposini lethu lebhulogi elilandelayo, sizohlanganisa inqubo yokulungisa kahle, silungiselela umshini ukuze uqalise ukuhlolwa kwawo kokuqala. Hlala ubukele ukuze uthole amathiphu namasu abalulekile okusebenzisa umshini wakho wokwenza i-ERW Tube!